Plastic Injection ERP Solution: Digitize from Resin to Finished Product
Comprehensive ERP and MES system tailored for plastic injection: Track resin consumption, schedule molds, and automatically measure machine OEE via IoT.
Is Your Business Facing These Problems?
Common challenges in warehouse and production management that many businesses face
Warehouse Management
WMS Challenges
Inventory Mismatch
Discrepancies between book and actual stock, making production planning and ordering difficult
No Expiry Control
Expired goods are not detected in time, causing waste and affecting product quality
Isolated Spreadsheets
Managing via separate Excel files leads to errors and difficulty in summarizing reports
Production Management
Manufacturing Issues
Unclear Production Plans
Manual planning fails to optimize resources and production time
No Progress Tracking
Lack of real-time production visibility makes it hard to handle emerging issues
Unable to Measure OEE
Lack of data to evaluate and improve equipment efficiency and production processes
Comprehensive Solutions for Businesses
Integrated ERP system for warehouse and production, driving operational efficiency
Warehouse Management
Warehouse Management System
Production Management
Manufacturing Execution System
4 Comprehensive Modules
Full set of tools to manage the entire product lifecycle: from raw materials to final sales.
Warehouse Management
Resin & Material Inventory
Real-time updates of resin inventory (virgin, recycled, masterbatch)
Batch & Lot Traceability
Track detailed batches with alerts for materials that fail standards (NG)
Consumption Reporting
Multi-dimensional reports: by product, material group, warehouse, or time
Automatic FEFO Release
Prioritize material usage based on expiration to minimize waste
Production Management
Mold Scheduling (APS)
Automated scheduling checking resin stock and mold readiness
Real-time Machine Monitoring
Track cycle time, machine temperature directly from the shop floor via IoT
Automatic OEE Calculation
Accurately measure overall equipment effectiveness and analyze downtime reasons
Bill of Materials (BOM)
Define and track mixing ratios of base resin and masterbatch for each stage
Quality Management
IQC/OQC/PQC Inspection
Automatically subtract scrap at the machine, check material dimensions
Mold Standardization
Store technical specs, open/close mold temperatures for each product code
Origin Traceability
Trace defective products back to specific resin lots, machines, and staff
Mold Maintenance (MMS-X)
Automatically monitor mold shots, alert for cleaning and periodic maintenance
Sales & Purchasing
Production Requests
Automatically calculate input resin requirements for new Sales Orders
Purchasing Management
Propose resin purchases based on safety stock thresholds
Scrap & Recycling Control
Manage the recovery and recycling of scrap after the injection process
Supplier Evaluation
Control resin quality and masterbatch ratios from supply partners
Explore Intuitive Interface
User-friendly interface, easy to use for every employee
Inventory
| SKU | Product Name | Stock | Lot |
|---|---|---|---|
| NVL-001 | PP Resin - Virgin | 500 kg | LOT-2026-001 |
| NVL-002 | PP Resin - Recycled | 1,200 kg | LOT-2026-015 |
| TP-001 | Plastic Housing A | 850 units | LOT-2026-089 |
Seamless Operational Workflow
Closed-loop control of the injection workshop: From Resin management to Machine monitoring and Finished product delivery.
1. Material Intake
Receiving resins (PP/PE) and masterbatches. Smart management of Lot numbers, expiry dates, and bin locations.
2. Processing & Production
Material issuance by order. Real-time progress tracking of Extrusion, Blowing, Cutting, and Printing lines.
3. QC & Packaging
Quality control (OQC) for film rolls/cut products. Scrap removal (NCR) & final packaging.
4. Stock-in & Sales
Finished goods entry via barcode. Sales order dispatching and 100% automated reporting.
Service Packages for Every Scale
Select the perfect plan for your business needs
Cloud (SaaS)
Use immediately, no infrastructure investment needed
- Free Server & Data Security
- Fast deployment (1-2 weeks)
- All 4 core modules included
- Up to 20 initial users
- Auto Backup & Updates
- 99.9% Up-time SLA monitoring
On-Premise
Installed directly on your company server
- Full control over Server & Data
- Flexible custom development
- Unlimited number of Users
- Deep PLC/SCADA integration
- On-site training for all departments
- Source Code warranty commitment
Start Digitizing Your Warehouse & Production Today
14-day free trial, no credit card required. Our support team is ready to help you deploy.